Methodology
Recommended AWG is determined by matching amperage to NEC Table 310.16 ampacity ratings (75°C). Voltage drop is computed as: Vdrop = (2 × Distance × Amps × Resistance/ft) ÷ 1000. If voltage drop exceeds 3%, the wire is automatically upsized to the next gauge.
Assumptions
- 75°C insulation rating per NEC Table 310.16
- Copper ampacity: 14AWG=15A, 12AWG=20A, 10AWG=30A, 8AWG=40A, 6AWG=55A, 4AWG=70A, 3AWG=85A, 2AWG=95A, 1AWG=110A, 1/0AWG=125A
- Aluminum ampacity: 12AWG=15A, 10AWG=25A, 8AWG=30A, 6AWG=40A, 4AWG=55A, 3AWG=65A, 2AWG=75A, 1AWG=85A, 1/0AWG=100A
- Voltage drop threshold of 3% for branch circuits